C.T.O.

Total Process Industry Program

Compliance

Due to the increasing number of regulations organizations are increasingly adopting the use of consolidated sets of compliance controls. This ensures that all necessary requirements can be met without the unnecessary duplication of effort and activity from resources.

Many facilities are finding increasingly difficult to operate efficiently and in full compliance with federal safety and environmental programs, including PSM, SEMP and RMP, as well as maintaining compliance with state and local regulations. It is extremely difficult, yet necessary, to operate in compliance with all existing safety and environmental regulations. Plant CTO Solutions can audit your plant, provide a status report / gap analysis on regulatory compliance and make necessary recommendations to ensure total compliance. Plant CTO Solutions is a leader in developing and implementing compliance programs for PSM, SEMP and RMP including:

• Development of process safety information
• Procedures development
• PHA facilitation
• Improved prepended and appended inputs.
• Resolution of PHA recommendations
• Mechanical integrity programs
• Onsite and offsite hazards assessments
• Specialized data management software

Plant CTO Solutions can help when your staff needs additional training to meet the requirements of new federal, state and local regulations.

Training

Training has specific goals of improving one’s capability, capacity, and performance. It forms the core of developing qualified employees and is the backbone of an organazation. In addition to the basic training required for a new employee, there is a need to continue training beyond initial qualifications: to maintain, upgrade and update skills throughout working life.

A key element for continued operations in today’s changing regulatory climate is a properly trained workforce. As safety and environmental regulations are promulgated by state and federal agencies, the training requirements for the process industries will continue to increase. Many new regulations set forth criteria for mandated training programs aimed at protecting plant workers and surrounding communities. Plant CTO Solutions can provide the personnel as well as the programs needed to accomplish all of your plant training goals. Testing, to insure learning and retention, and full documentation, is built into all programs developed and offered by Plant CTO Solutions. Typical programs include:

• Process overview training
• New Operator training
• PHA facilitation
• Start-up training
• Train-the-trainer workshops
• Skill enhancement training
• Unit specific training for Operator qualification or certification
• Environmental compliance training
• Safety procedures training
• Maintenance skills training

When a shortage of trained and experienced professionals and/or nonprofessionals is limiting your plant’s overall effectiveness, call on the experts from Plant CTO Solutions for quick and economical resolutions to your concerns. Take all or part of the total process industry program provided by the experiences professionals from Plant CTO Solutions.

Operations

Ensuring that operations are efficient in terms of using as few resources as needed and are effective in terms of meeting requirements. It is concerned with managing the process that converts inputs (in the forms of materials, labor, and energy) into outputs.

Plant CTO Solutions personnel have from eight to thirty years of actual plant operations experience, ranging from the operation of small independent process plants to the complexities of a modern 300 TBD petroleum refinery. Our personnel have held position ranging from Operator to Plant Manager and can readily provide a wide range of operating services, including:

• Process and Operations troubleshooting
• All forms of start-up assistance
• Unit / process optimization
• Development / updating of operation manuals
• De-bottlenecking existing units
• Development / updating of operating procedures

Plant CTO Solutions provides engineering services including:

• Economic evaluations
• Project scope definition
• Process design and layout
• P&ID and PFD development
• De-bottlenecking existing units
• PHA recommendation resolutions
• Process control analysis
  We are ready to apply our unique expertise to your projects.

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